APPROVAL GUIDANCE & INFORMATION: Subchapter D of Title 46 of the Code of Federal Regulations (CFR) requires the installation of fixed low expansion foam fire extinguishing systems on decks of tankers for the protection of all cargo tanks. These systems are intended to provide protection against flammable liquid fires in the cargo area. An explanation of the basic characteristics of marine foam systems is contained in USCG Navigation and Vessel Inspection Circular (NVIC) No. 6-72. These systems must be designed to:
1. Extinguish the fire: Each foam formulation (type, percentage, etc.) must successfully extinguish a series of test fires using fuels representative of the type of cargoes carried on the vessels for which the systems are intended, as for example, gasoline as a test fuel for hydrocarbon cargoes. Tests will include foam generated with fresh and synthetic sea water.
2. Prevent re-ignition of the fuel for a period of time: Each foam must demonstrate its ability to prevent ignition sources above the foam blanket from igniting the fuel below the foam blanket. In addition, the foams must prevent fire of small areas of exposed to fuel from increasing in size.
3. Resist foam breakdown and provide a seal against hot metal: As part of the above, each foam must demonstrate its ability to form an effective blanket, and to resist foam breakdown due to contact with hot metal.
Approval is granted only for complete systems. Foam concentrates and individual components such as nozzles and monitors are not type approved individually; however, combinations of such components complying with UL 162 may be used to meet requirements for SOLAS "portable foam applicators" (see: Marine Inspection Notice).
Fire tests of foam concentrate
Foam concentrates are subjected to marine fire extinguishment and burn back tests in accordance with the National Fire Protection Association Standard No. 11, Annex F. This test method was derived from Fed. Spec. O-F-555C, and is designed to evaluate the fire extinguishing capability of the foam concentrate when applied with a standard nozzle in a manner representative of ship-board applications.
Foam quality tests using the standard nozzle are conducted during this test series, and the foam quality obtained during this test series is compared to the foam quality obtained from the systems manufacturer’s hand line nozzles and turret monitors.
The fire tests must be conducted either at UL’s indoor facilities, or other facilities acceptable to the USCG.
A safety factor of 8/3 times the foam applications rate during the fire test will be applied to establish the minimum design foam application rate.
System component tests in accordance with UL 162
System components must demonstrate satisfactory performance when tested for compliance with Underwriters Laboratories, Inc. (UL) Standard No. 162. These tests include proportioning, foam quality, hydrostatic strength, leakage, friction loss, and exposure of components to the liquid concentrate. The foam quality must compare to the foam quality obtained during the above fire test within the tolerances specified by UL 162.
Polar solvents
Polar solvent foam systems are water miscible products such as alcohols and ketones which attack regular fire fighting foams. Special polar solvent or alcohol resistant foams have therefore been developed where the foam application rate varies with the particular polar solvent cargo. Polar solvent cargoes may be protected with a uniform high SOLAS polar solvent foam application rate, or with specific lower application rates for specific polar solvent groups based on fire tests of representative cargoes. NVIC 11-82 provides details.
Foam concentrates intended for the protection of polar solvent cargoes must be tested (in addition to being effective on hydrocarbon fuels) using several selected polar solvent fuels which are representative of specific classes of fuels (such as esters, ketones, acids, etc.). These tests are conducted in accordance with the relevant sections of UL 162, and will establish the foam application rate necessary for each category of polar solvents.
UL Listing
The foam concentrate must be UL listed.
UL Listing of marine foam systems as a whole is preferred but has not been enforced. However, foam system components submitted are usually already UL Listed for industrial applications. UL Listing reports for various foam system components are therefore given consideration in lieu of new tests.
Any non-collapsible (hard rubber) hose must either be UL Listed or be of comparable construction.
Component tests in addition to UL 162
Foam discharge range tests using monitor turrets must be conducted to determine the effective range of foam discharge. The design range of the monitors as reflected in the system Manual is limited to 75% of the tested still air range.
The compatibility of any metallic or nonmetallic tank material with the various foam concentrates must be established.
ASME pressure tanks must meet the criteria of Subchapter F of Title 46 of the CFR.
Piping sections carrying AFFF concentrate (not foam solutions) must be made of stainless steel.
The Coast Guard does not test materials or systems for approval but rather specifies the required test methods and minimum performance criteria for approval. Product testing must be performed by a Coast Guard Accepted Independent Laboratory.
SUBMITTAL PACKAGE: Please submit the follow information in the Submittal Package:
- A cover letter requesting Coast Guard Type Approval of the equipment.
- A test report from the Accepted Independent Laboratory showing compliance of the product or equipment with the above requirements.
- Evidence that an acceptable follow-up factory inspection program is in place in each factory location. This could be demonstrated by providing an original copy of the contract for a follow-up program between the manufacturer and the independent laboratory. The follow-up program must show that no unauthorized changes can be made to the equipment without proper review and approval by the Accepted Independent Laboratory.
- Draft marine design, operation, installation, and maintenance manual. The draft Manual should include the following information:
1. The system manufacturer must provide a draft Marine Design Installation, Operation, and Maintenance Manual. USCG testing is intended to spot-check the hydraulic data contained in the Manual, not to conduct basic data development.
2. Description of system design, including system schematic
3. A complete list of components (hardware)
4. Drawings of major system components, such as nozzles, monitor turrets, proportioners, etc.
5. Hydraulic data for system components (friction loss through components, pipe friction loss tables, etc.)
6. List of types and characteristics of foam concentrates (protein or AFFF, percent concentration, trade names of concentrates, etc.), as well as instructions and acceptance criteria for periodic sampling of foam concentrates obtained from each ship.
7. Test data, such as proportioning curves, discharge curves (flow vs. supply pressure), ranges of foam discharge from nozzles, which will permit the establishment of a detailed test program to verify the manufacturer’s performance data.
8. Sample calculations and drawings for typical foam system installations in accordance with the applicable vessel regulations (such as 46 CFR 34.17 for tank vessels) which will enable USCG personnel to verify calculations for each system installed on a specific vessel. The drawings must show the location of the deck foam monitors and the range of the foam stream from the monitors which may not exceed 75 % of their tested still air range.
9. Required system testing and maintenance instructions.
10. For polar solvent foam systems, a set of Annexes which contain the design foam application rate for each chemical cargo the systems is intended to protect.